How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make.

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth!

How to make a cosplay helmet

Do you want to discover the wonderful world of cosplay? Wayne will create a heroic DIY foam helmet, taking you through each step and revealing some of his best tricks of the trade along the way. Start this exciting, easy cosplay project by downloading your chosen cosplay helmet pattern. Trace the parts with a whiteboard marker onto a 1 cm thick EVA foam sheet. Place the foam on a cutting mat and, using a craft knife, cut out all the different parts. Watch your fingers and hands! EVA foam blunts the knife quite quickly, so make sure you sharpen it when needed. Squeeze a thin line of glue along the two edges you want to glue together. Spread the glue into a thin layer using a wooden coffee stirrer, then allow it to dry for 10—20 minutes. Meanwhile, mark up the chin piece with a line, insert the knife halfway into the foam at a degree angle and cut along the line on both sides to make a groove.

The dent was then filled in with spackling paste. Meanwhile, mark up the chin piece with a line, insert the knife halfway into the foam at a degree angle and cut along the line on both sides to make a groove. A Dremel Rotary-Tool will help you get rid of unsightly edges on your cosplay prop.

Here's how to make a low cost costume helmet using cardboard. Helmets are usually one of the hardest and most expensive parts to make for a cool Halloween costume so here's a simple method I use. The methods I describe can be used to make almost any kind of helmet but I'm showing how to make a Star Wars Boba Fett helmet as an example - I have an instructable for the rest of the Boba Fett costume. The templates are designed to be printed on 8. For more great scifi costuming templates check out SPC -there's a lot of fantastic patterns there!

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make. But fear not.. Wrap the entire head of the mannequin with a few layers of plastic wrap. Add felt pieces as padding to increase the head size so that the helmet is not snug. This is a base layer on which the helmet pattern will be built on. Then work from the center top towards one side first and cover with masking tape. Cut away any large bumps or imperfections that can alter the shape of the helmet. When applying over very curved areas of the mannequin form, notch the tape and fold over at angles to cover the curve more smoothly. Cover with tape down to the lower part of the ear.

How to make a cosplay helmet

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth! Normally round or curved places, straight parts don't need to be "bondo'ed".

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Then I smear white glue over all the joints on the outside of the helmet. Now add any additional details. About Us Custom Blades. Then sketch the approximate face opening, mark where the ears are and draw a horizontal line at the base of the neck connecting it to the face opening lines. TIP: Fiberglass the inside, not the outside as I did. Now press the glue-covered edges together, bending the foam as you go. Spray-painting your helmet is one of the most fun steps in this entire DIY cosplay project. So, I've found the photos I took when making the gloves, so why not show how I made it for you guys? Then, your final color and a layer of clear laquer! Using a hobby knife, cut along the center line to cut the form into two halves. Once they are primed and painted see steps 8 and 9 , no one will ever guess that there are googly eyes underneath. Step 6 9.

Helmets are absolutely one of the most difficult pieces of armor to construct for a costume. Not only do you have to get the shape of the helmet right, but it also has to fit over your face sometimes with a wig on , and the eye holes need to line up correctly.

Place the foam on a cutting mat and, using a craft knife, cut out all the different parts. There is no need to sand between paint coats, but some hard work will be worth on the end! This will give the frame something to attach to. Next you need to add a vior, and you can buy plastic, plexiglass, a motorcycle helmet visor, but in my case I needed to vaccumform a visor! I like working with my hands and am happiest when I'm in the shop building my creations. So, I've found the photos I took when making the gloves, so why not show how I made it for you guys? Pro Tip: It is a good habit to name and date each pattern piece and also keep notes about fit, shape and general design. Then kit yourself out with goggles, gloves and a respirator and ensure the room is well-ventilated. The patterns on page 4 and 8 are glued together by cutting a slot in each piece on the center line and then fitting them together. A Dremel Rotary-Tool will help you get rid of unsightly edges on your cosplay prop. Layout all the helmet pattern pieces on the EVA foam and place the pieces to maximize the use of the foam. To make yours, all you have to do is draw your design on paper, trace it onto a 5 mm thick EVA foam sheet and cut it out. Now cut some long triangular cardboard wedges. Introduction Do you want to discover the wonderful world of cosplay? Step Two: Cut out the pieces with a utility knife.